Cracking furnace on-line chromatographic technology breakthroughs

The pyrolysis furnace on-line chromatograph research project that has been listed as a scientific and technological breakthrough project of the group company has made significant progress under the joint efforts of Yangzi Petrochemical olefins factory and electric instrument branch company. All the cracking furnace online export components that are listed as the targets of the attack are analyzed. The chromatograph operates normally, is stable, and the parameter analysis is accurate, reducing the maintenance of the analysis system and providing guarantees for optimal operation of the cracking furnace.

Yangzi Petrochemical's pre-developed cracking depth control zone in the new area has been applied to the cracking depth control of four 100,000-ton/year cracking furnace on-line chromatographs, and the yield of ethylene has been steadily improved. The depth control of the four new cracking furnaces in the old district is also under intense development. Soon these four cracking furnaces will also use depth control technology to add new means for the company to save energy, reduce consumption, increase production, and increase production.

On-line analysis of pyrolysis furnace exports is a very difficult task in petrochemical production. For many years, there is no mature technology, maintenance is difficult, and the operation effect is poor. For this reason, in 2007, the group company listed this problem as the only instrument technology research project. In order to deeply carry out energy conservation and consumption reduction work, and actively respond to the severe market situation, professionals from Yangzi Petrochemical Olefins Factory and Electrical Apparatus Branch actively carry out on-line chromatographic analysis and operation of pyrolysis furnaces' export products. Through the unremitting efforts of technical research team members, soon The on-line chromatographic technology of the pre-crack gas export has finally achieved gratifying results, and all the eight on-line analysis systems of the cracking furnaces listed as the research projects are operating normally and stable. The main research results include the effective improvement of the instrumentation air system of the chromatograph, the addition of corresponding voltage stabilization and steady flow technologies, and the addition of a vortex refrigeration device, which makes the sample gas components entering the chromatograph more stable, thus making online Chromatographic measurements are more accurate and stable, and the maintenance workload of the entire analysis system is greatly reduced, reducing operational risks.

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â‘  According to the properties of the raw materials used for the products, the screw forms of different structures suitable for the plasticizing conditions can be selected and replaced.



â‘¡ According to the plasticizing conditions of raw materials for products, there should be a stable heat source for heating.



â‘¢ According to the requirements of the product forming quality, the accuracy of the primary feeding quantity shall be guaranteed.



â‘£ In order to ensure the plasticizing quality of raw materials, the screw should have an adjustable and stable back pressure when working.



⑤ According to the needs of different raw materials for post-melting molding, the injection pressure and melt flow rate required by the process shall be available when injecting molten materials into the mold.



â‘¥ The clamping force of the mold during molding is greater than the expansion force of the molten material injected into the mold cavity.



⑦ Control the cooling and solidification molding speed of the molten material in the mold cavity with appropriate mold temperature.



â‘§ The molten material flow channel in the forming mold is smooth, and the mold cavity has a certain release angle. According to the structure and shape of the product, the product ejection device shall be set in the molding mold if necessary.



Functions and characteristics of injection molding machine



2. Characteristics of injection molding products



â‘  Various plastic products with complex shapes can be formed at one time.



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â‘¢ The structure shape and size of each part of the product can be different, which can ensure the mutual position of the product and the accuracy requirements of the structure size, and the product can have good assembly interchangeability.



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â‘§ The investment in injection molding equipment is relatively large, and the manufacturing cost of molds for molding is relatively high. The process conditions for injection molding of molded products need to be strictly controlled.

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